Research Article

Finite Element Modelling of the Effect of Cutting Speed on Machining NST 37-2 Steel.

1 Department of Mechanical Engineering, Obafemi Awolowo University, Ile-Ife, Osun State, Nigeria.
* Corresponding author: j.oluwajobi@gmail.com
Published: Dec, 2019
Pages: 19-26

Abstract

The Nigerian Steel (NST) 37-2 has vast applications as a substitute for foreign steels in Nigeria, but, its reliability,  the effects of induced residual stress in the material, optimum cutting parameters, efficient process planning, chip  formation process and surface roughness of the machined products are some of the challenges faced in the industry.  In this study, the finite element modelling and simulation of orthogonal cutting of NST 37-2 steel was carried out,  and the effect of cutting speed was investigated to address informed predictability on the material. The finite  element simulations were conducted by using the ABAQUS software. The Johnson-Cook plastic and damage  models were employed together with arbitrary Lagrangian-Eulerian (ALE) formulations. The results showed  mainly continuous chip formation for all simulations. It was observed that the cutting and the thrust forces  decreased with increase in cutting speed. Also, the temperature of the shear zone region increased with increase in  cutting speed

References

  1. Ali Moaz H., Khidir B. A., Ansari, M. N. M., Mohamed B. (2013). FEM to predict the effect of feed rate on surface roughness for face milling of titanium alloy, Journal of Housing and Building National Research Center, 7: 263-269.
  2. Cenk K. (2009). Modelling and simulation of metal cutting by finite element Method, A Thesis Submitted to the Graduate School of Engineering and Sciences of İzmir Institute of Technology.
  3. Dhananjay J. (2004). Finite element simulation of machining a nickel-based superalloy - inconel 718, A MSc. Thesis Submitted to Graduate College of the Oklahoma State University, 45-48.
  4. Everton Ruggeri S. A. (2014). Finite Element Simulation of Chip Formation in Machining Process, State University of Santa Catarina UDESL CCT, ISSN 8219-710, 4-5.
  5. Fadare D. A. and Asafa T. B. (2010). Optimization of Turning NST 37.2 Steel with Uncoated Carbide Cutting Tools, Journal of Nigerian Institution of Mechanical Engineers, 2, 1: 31-40.
  6. Filice L., Micari F., Rizutti S. and Umbrello D. (2007). A Critical Analysis on the Friction Modelling In Orthogonal Machining, International Journal of Machine Tools and Manufacturing, 47: 709-714.
  7. Malomo B. O., Ibitoye S. A., Adekoya L. O. (2010). The Study of Elastic-Plastic Fatigue Behaviour of Nigerian Rolled NST 37-2 Steel, International Journal of Engineering Research in Africa, ISSN 1663-4144, 3: 28-41.
  8. Korka Z.I., C-O, Miclosina and V. Cojocaru (2013). An Experimental Study of the Cutting Forces in Metal Turning, Journal of Universita II Eftimie Murgu Resita Anul XX, 2, ISSN 1453-7397.
  9. Kovac P., B. Savkovic, B. Serdar and M. Sekalic (2011). Modelling Mechanical and Thermal Load of Cutting Tool. ACTA T.C. - Bulletin of Engineering, 78-80.
  10. Shet C. and Deng X. (2000). Finite Element Analysis of the Orthogonal Metal Cutting Process, Journal of Materials Processing Technology, 105: 95-109.
  11. Sushil D. G. (2014). Temperature Measurement of a Cutting Tool in Turning Process by Using Tool Work Thermocouple, International Journal of Research in Engineering and Technology ISSN: 2319-1163 ISSN: 2321-7308.
  12. Tounsi N., Vincenti J., Otho A., Elbestawi M.A. (2002). From the Basics of Orthogonal Metal Cutting Toward the Identification of the Constitutive Equation, International. Journal of Machine Tools and Manufacture, 42: 1373-1383.
  13. Zhang Y. C., T. Mabrouki, D. Nehas and Y.D. Gong (2011). Chip formation in orthogonal cutting considering interface limiting shear stress and damage evolution based on fracture energy approach, Journal of Finite Elements Analysis and Design,
  14. Zhang Y. C., T. Mabrouki, D. Nehas and Y.D. Gong (2011). Chip formation in orthogonal cutting considering interface limiting shear stress and damage evolution based on fracture energy approach, Journal of Finite Elements Analysis and Design,
How to Cite

A.O., O., & O.E., E. (2019). Finite Element Modelling of the Effect of Cutting Speed on Machining NST 37-2 Steel.. Nigerian Journal of Materials Science and Engineering, 9(1), 19-26.

O. A.O., and E. O.E., "Finite Element Modelling of the Effect of Cutting Speed on Machining NST 37-2 Steel.," Nigerian Journal of Materials Science and Engineering, vol. 9, no. 1, pp. 19-26, December 2019.

Share this article:
Facebook X / Twitter LinkedIn